Displacer (buoyancy) Level Transmitter Principle, Limitations, Design, Installation & Calibration

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Measurement principle

The principle of displacement level measurement is based on Archimedes Principle. Displacement instruments determine liquid level by sensing the buoyant force exerted on a displacer by the liquid it displaces. Unlike floats, in float‐type level instruments, the displacer moves very little relative to the rising or falling liquid.

Interface liquid–liquid level calculation example

The apparent Force (Fa) = Buoyancy weight (F) – Archimedes force (Pa)     …See Below Figure

The apparent mass is Fa/g = Ma = m – ρ1 x S x H – S x hinterface x [ ρ2 – ρ1 ]             (Equation [1])

The range is:

  • At hinterface = 0  then    Ma = m – ρ1 x S x H
  • At hinterface = H  then   Ma = m – ρ2 x S x H

Displacement Measurement

Figure – Displacement Measurement

ρ1 : Liquid1 Density (kg/m3)
ρ2 : Liquid2 Density (kg/m3)
hinterface : Interface Level between the Liquid 1 and Liquid 2 (m)
g: 9.81 (m/s²)
S: Displacer section (m²)
H: Displacer length (m)

Interface measurement requires its own connection into the upper and the lower phase. Equation [1] is applicable if there is only one variable. For an interface level measurement, there should be an interface. Equation [1] can be used to measure the density of one fluid. In this case, the displacer is fully immersed in the fluid.

Limitations

The level reading from the displacer can be incorrect if the temperature and/or density of the liquid in the vessel is different from that of the liquid in the external cage.

Unreliable measurements are due to dirty, foaming, fouling service as well as turbulent fluid or presence of solid particles in the fluid (e.g. sand).

Vibration (e.g. false alarm) and corrosion affect the level measurement.

Displacers can measure only the range of the displacer length. If the level rises above the top of the displacer, the displacer cannot measure the level.

Displacement transmitters can have higher maintenance needs. Many faults are due to encrustation, freezing of the torque tube, displacer hanger broken or detached, failure of electronic detector angular motion, displacer stuck, and displacer mass change due to corrosion.

Additional features may be required to eliminate turbulent liquid effects on the displacer.

Displacement transmitters can be much more difficult to calibrate, particularly if used for interface measurement.

Removal of the displacer from a vessel may require special rigging.

Displacers are available in a few standard lengths, e.g. 0.36 m to 0.81 m lengths being most common.

Selection

Displacement transmitters can be used in a wide range of temperatures and pressures.

Displacement transmitters should be suitable for interface level measurement if specific gravities differ significantly and the change in specific gravity due to composition or temperature cannot affect the reading. It is admitted that the difference between specific gravities is greater than 0.1 (if the gravity difference of 0.1 is used, the impact on the accuracy needs to be assessed).

Displacement type level instruments should not be used in severely turbulent, dirty, foaming, fouling service or in case of presence of solid particles in the fluid (e.g. sand). These conditions lead to unreliable measurements from displacement level instruments.

Displacement type level instruments should not be used for liquid‐liquid interfaces where there is potential emulsion forming.

Displacement type level instruments should not be used in liquid‐liquid or liquid–gaseous services where either the upper or lower fluid specific gravity is not relatively constant.

Displacement transmitters can be use also for density measurement if the displacer is permanently and fully immersed in a single fluid.

Design

Displacers should be made of stainless steel or other material compatible with the process fluid.

Displacer should have the height according to the level range for the application.

Installation

The preferred installation for displacers should be a cage/chamber and installed externally to the vessel. Block, drain and vent valves should be installed to fill and empty the chamber to carry out maintenance activities.

Vessel nozzles should be located with respect to measuring interface level.

Instrument connections directly at the bottom of the vessel should be avoided.

Calibration and configuration

Calibration should be performed at Product Manufacturer premises and verified prior to the commissioning activities.

Calibration may be performed in situ or on a bench calibration with weights. Bench calibration with weights should be performed using the apparent mass.

In situ calibration should be performed using a level gauge or sight glass if fitted. Otherwise, a clear flexible external tube could be used.

Below Figure describes a typical arrangement which should be used to calibrate chamber mounted instruments in-situ.

Displacement Level Transmitter in situ calibration

Figure – Displacement in-situ calibration

Source : International Association of Oil & Gas Producers

Acknowledgements : IOGP Instrumentation and Automaton Standards Subcommittee (IASSC), BG Group, BP, Endress + Hauser, Emerson, Honeywell, Krohne, Petrobras, PETRONAS Carigali Sdn Bhd, Repsol, Siemens, Statoil, Total, Vega, Yokogawa.

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